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當前(qián)位(wèi)置:首页(yè) >>陶瓷球的(de)种類(lèi)和(hé)制作(zuò)方(fāng)法(fǎ)

陶瓷球的(de)种類(lèi)和(hé)制作(zuò)方(fāng)法(fǎ)

一(yī)般瓷球分(fēn)为(wèi)研磨類(lèi)陶瓷球和(hé)填料陶瓷球,不(bù)同(tóng)种類(lèi)的(de)陶瓷球有(yǒu)不(bù)同(tóng)的(de)物(wù)理(lǐ)化(huà)學(xué)特性(xìng),这(zhè)就(jiù)決定了(le)它(tā)们(men)在(zài)不(bù)同(tóng)行業的(de)用途。

 研磨類(lèi)瓷球分(fēn)为(wèi)碳化(huà)矽研磨瓷球、微晶中鋁(lǚ)研磨瓷球、高(gāo)鋁(lǚ)研磨瓷球。一(yī)般来(lái)講含鋁(lǚ)量(liàng)60%65%劃(huà)为(wèi)中鋁(lǚ)球,含鋁(lǚ)量(liàng)75%80%为(wèi)中高(gāo)鋁(lǚ)球,含鋁(lǚ)量(liàng)90%以(yǐ)上为(wèi)高(gāo)鋁(lǚ)球。其(qí)中高(gāo)鋁(lǚ)球又细(xì)分(fēn)为(wèi)90瓷、92瓷、95瓷和(hé)99瓷。99瓷由(yóu)于其(qí)极(jí)高(gāo)的(de)生(shēng)産成(chéng)本而(ér)很少(shǎo)有(yǒu)大(dà)型廠(chǎng)家(jiā)大(dà)批量(liàng)制造,目前(qián)主(zhǔ)要(yào)为(wèi)部(bù)分(fēn)特种陶瓷廠(chǎng)通(tòng)过(guò)手(shǒu)工制作(zuò)。

 

主(zhǔ)要(yào)陶瓷球种類(lèi):

  1、氮化(huà)矽陶瓷球(Si3N4

  2、氧化(huà)锆陶瓷球(ZrO2

  3、碳化(huà)矽陶瓷球(SiC)

4、高(gāo)純氧化(huà)鋁(lǚ)陶瓷球(Al2O3

 

制作(zuò)方(fāng)法(fǎ):

1通(tòng)过(guò)擠壓法(fǎ)成(chéng)型

2、通(tòng)过(guò)团粒(lì)法(fǎ)成(chéng)型

3、通(tòng)过(guò)液壓硬(yìng)膜成(chéng)型

陶瓷球成(chéng)型方(fāng)法(fǎ)常见壓制球和(hé)滾制球两(liǎng)种。由(yóu)于工藝过(guò)程的(de)差异(yì),導致(zhì)成(chéng)型、焙燒後(hòu)的(de)球石(dàn)內(nèi)部(bù)晶體(tǐ)結构不(bù)同(tóng),密實(shí)程度(dù)和(hé)抗沖擊的(de)能(néng)力也(yě)不(bù)一(yī)樣(yàng),通(tòng)过(guò)多(duō)次(cì)、反(fǎn)複的(de)破壞性(xìng)試验(yàn),我(wǒ)们(men)发現(xiàn):在(zài)研磨水(shuǐ)泥(ní)物(wù)料的(de)过(guò)程中,相同(tóng)材质、相同(tóng)規格的(de)陶瓷球,壓制球破損率低(dī)于滾制球。

 

The types and methods of making ceramic balls

General ceramic ball is divided into grinding ceramic ball and packed ceramic ball, different kinds of ceramic ball have different physical and chemical properties, which determines their use in different industries.

Grinding ceramic ball is divided into silicon carbide grinding ceramic ball, aluminum grinding ceramic ball in microcrystalline, high aluminum grinding ceramic ball.Generally speaking, 60%-65% of aluminum content is classified as aluminum ball, 75-80% of aluminum content is medium and high aluminum ball, and more than 90% of aluminum content is high aluminum ball.The high aluminum ball is subdivided into 90 porcelain, 92 porcelain, 95 porcelain and 99 porcelain.Due to its high production cost, 99 porcelain is rarely mass-produced by large manufacturers. At present, it is mainly made by hand in some special ceramic factories.

Main types of ceramic balls:

1. Silicon Nitride Ceramic Ball (Si3N4)

2. Zirconia ceramic ball (ZrO2)

3, silicon carbide ceramic ball (SiC)

4, high purity alumina ceramic ball (Al2O3)

Making method:

1, by extrusion molding

2, through the method of pellet molding

3. Forming by hydraulic hard membrane

Ceramic ball molding method common press ball and roll ball two.Due to differences in technological process, after forming, roasting the ball inside the stone crystal structure, solid degree and impact resistant ability is different also, through multiple, repeated destructive test, we found that: in the process of grinding material of cement, ceramic balls of the same material, same specification, suppress breakage rate is lower than the ball rolled the ball.

 


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